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The S22 oil-immersed power transformer is a new generation of energy-efficient distribution transformers that comply with the latest national energy efficiency standards (GB 20052-2020).
Comprehensive Analysis of S22 Oil-Immersed Power Transformers
The S22 oil-immersed power transformer is a new generation of energy-efficient distribution transformers that comply with the latest national energy efficiency standards (GB 20052-2020). It offers significant improvements over previous generations (such as S13 and S11) in terms of energy efficiency, loss reduction, and environmental protection. Below is a detailed explanation covering technical features, performance advantages, application scenarios, selection recommendations, and market comparisons.
I. Technical Features of S22 Oil-Immersed Transformers
1. Efficient and Energy-Saving Design
No-load Loss: Reduced by approximately 30% compared to the S13 series and by about 45% compared to the S11 series.
Load Loss: Reduced by approximately 15% compared to the S13 series and by about 25% compared to the S11 series.
Energy Efficiency Class: Achieves national Tier 1 energy efficiency standards (GB 20052-2020), with significant energy-saving effects over the entire lifecycle.
2. Structural Optimization
Core Material: Uses high-permeability, low-loss cold-rolled silicon steel (e.g., 30ZH120) to reduce eddy current losses.
Winding Technology: Adopts multi-layer cylindrical or foil windings, optimizing conductor cross-sectional area and insulation structure to reduce resistive losses.
Tank Design: Features corrugated or fully sealed tank structures to minimize oil leakage risks and improve heat dissipation efficiency.
3. Environmental Protection and Reliability
Insulating Oil: Utilizes environmentally friendly mineral oil or plant-based insulating oil (e.g., natural ester insulating oil), which is biodegradable and reduces environmental risks.
Sealing Performance: Fully sealed structure prevents oxygen and moisture ingress, extending insulation lifespan and reducing maintenance costs.
II. Performance Advantages of S22 Transformers
1. Low Total Lifecycle Cost
Although the initial investment is higher than that of S13/S11 series, cost recovery is rapid through energy savings.
Example: For a 1000kVA transformer operating 8000 hours annually at an electricity price of 0.8 CNY/kWh, the S22 saves approximately 12,000 kWh and 9,600 CNY in electricity costs per year compared to the S13.
2. Low Temperature Rise and Long Lifespan
The top oil temperature rise is reduced by approximately 5-10°C compared to the S13 series, slowing insulation aging and extending service life to over 30 years.
3. Strong Overload Capacity
Can withstand short-term overloads of up to 1.5 times the rated capacity (for 2 hours), adapting to load fluctuation scenarios.
III. Application Scenarios
1. Urban Power Grids
Suitable for residential areas, commercial centers, and other locations with high requirements for energy efficiency and noise control.
2. Industrial Sector
Ideal for energy-intensive industries such as steel, chemicals, and cement, reducing corporate electricity costs.
3. Renewable Energy Integration
Used in step-up or step-down applications for wind and solar power plants to enhance system efficiency.
4. Rural Grid Modernization
Replaces outdated, high-loss transformers to support rural revitalization and energy conservation.
IV. Selection Recommendations for S22 Transformers
1. Capacity Selection
Choose based on 1.2-1.3 times the actual load to avoid overdesign.
Example: For an actual load of 600kVA, an 800kVA transformer is recommended.
2. Voltage Class
The low-voltage side (0.4kV) is suitable for distribution terminals, while the medium-voltage side (6-35kV) is suitable for transmission.
3. Special Requirements
Explosion-Proof Requirements: Select explosion-proof oil-immersed transformers for coal mines, chemical plants, etc.
Environmental Requirements: Opt for natural ester insulating oil transformers to reduce fire and environmental risks.
V. Comparison of S22 with S13/S11 Transformers
Indicator | S22 | S13 | S11 |
---|---|---|---|
No-load Loss (%) | 30% lower than S13 | Benchmark (GB 20052-2013) | 10-15% higher than S13 |
Load Loss (%) | 15% lower than S13 | Benchmark | 5-10% higher than S13 |
Energy Efficiency Class | Tier 1 | Tier 2 | Tier 3 |
Fully Sealed Structure | Yes | No (some models) | No |
Initial Cost | 10-20% higher | Moderate | Low |
Investment Payback Period | 3-5 years | 5-7 years | Over 7 years |
VI. Market Trends and User Recommendations
1. Policy-Driven Adoption
The state mandates the elimination of high-energy-consuming transformers (e.g., S9 and below), making S22 the preferred choice for new construction and retrofit projects.
2. User Selection Recommendations
Short-Term Investment: If budget-constrained, consider the S13 (Tier 2 energy efficiency), but weigh long-term electricity costs.
Long-Term Benefits: Prioritize the S22 (Tier 1 energy efficiency) for lower total lifecycle costs and alignment with green development goals.
3. Supplier Selection
Recommend domestic leading brands (e.g., TBEA, Baodian Electric, XD Group) for mature technology and comprehensive after-sales support.
VII. Summary
The S22 oil-immersed power transformer stands out as an optimal solution in the distribution sector due to its high efficiency, energy savings, environmental friendliness, and reliability. Despite a higher initial investment, rapid cost recovery through energy savings significantly reduces total lifecycle expenses. Users are advised to:
Clarify load requirements and environmental conditions;
Prioritize Tier 1 energy efficiency products;
Focus on suppliers' technical capabilities and after-sales services.
By selecting the S22 transformer scientifically, enterprises and society can achieve long-term economic and environmental benefits.
The main products include oil immersed transformers, dry-type transformers, power transformers, amorphous alloy transformers, mining transformers, box type substations, high and low voltage switchgear and supporting products
Add: South Head of Mount Huangshan Road, Liaocheng Development Zone, Shandong, China
Email:sdbyqcj@163.com
Tel: +86 13706354419