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Composition of amorphous alloy transformer

Jun 21,2025

  Amorphous alloy transformers are highly efficient and energy-saving power transformers, with their core advantage lying in the use of amorphous alloy cores, which significantly reduce no-load losses. Below is a detailed introduction to the composition of amorphous alloy transformers:

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  Core

  Material: The amorphous alloy core is the core component of an amorphous alloy transformer, wound from amorphous alloy strip. Amorphous alloy is a new type of soft magnetic material with an atomically disordered structure, featuring high magnetic permeability, low coercivity, and low losses.

  Characteristics: Compared with traditional silicon steel sheet cores, amorphous alloy cores can reduce no-load losses by 60% to 80%, offering significant energy-saving effects. Additionally, amorphous alloy cores also have advantages such as small size, light weight, and environmental friendliness.

  Windings

  Material: Windings are typically wound from copper or aluminum conductors, with the appropriate conductor规格 (specifications) selected based on the transformer's capacity and voltage level.

  Structure: Windings are divided into high-voltage and low-voltage windings, which are wound on different limbs of the core. Insulating materials are used to isolate the windings from each other and from the core to ensure electrical safety.

  Characteristics: The design of windings in amorphous alloy transformers must consider the special properties of the amorphous alloy core, such as low excitation current and high saturation magnetic induction, to ensure the overall performance of the transformer.

  Insulating Materials

  Types: Insulating materials include insulating paper, insulating varnish, insulating boards, etc., and are used to isolate the electrical connections between windings and between windings and the core.

  Function: The selection and use of insulating materials are crucial for the safe operation of transformers. Good insulation performance can prevent faults such as short circuits and breakdowns during transformer operation.

  Tank and Accessories

  Tank: The tank is the outer shell of the transformer, used to accommodate the core, windings, and insulating oil. The tank is usually welded from steel plates, offering good sealing and mechanical strength.

  Accessories: Accessories include radiators, oil conservators, Buchholz relays, pressure relief valves, etc., which are used to monitor and protect the transformer's operating status. For example, radiators dissipate the heat generated during transformer operation, oil conservators store and compensate for volume changes in the insulating oil due to temperature variations, Buchholz relays detect gases produced by internal faults in the transformer, and pressure relief valves release pressure when the internal pressure of the transformer is too high, preventing transformer explosions.

  Other Components

  Tap Changer: Used to adjust the output voltage of the transformer to meet the needs of different loads.

  Thermometer: Used to monitor the operating temperature of the transformer, ensuring it operates within a safe temperature range.

  Connection Terminals: Used to connect the transformer to external circuits, enabling the transmission and distribution of electrical energy.


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