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Key Differences Between Amorphous Alloy Transformers and DryType Transformers
Amorphous alloy transformers and drytype transformers are distinct in core material, insulation type, working principle, performance characteristics, and application scenarios. The core difference lies in:
Amorphous alloy transformers: Defined by their amorphous alloy iron core (energysaving core material), which can be paired with either oilimmersed or drytype insulation.
Drytype transformers: Defined by their dry insulation system (no insulating oil), with iron cores typically made of traditional silicon steel (or occasionally amorphous alloy for enhanced energy efficiency).

Below is a detailed technical comparison based on core parameters, performance, structure, and applications:
| Comparison Dimension | Amorphous Alloy Transformer | Dry-Type Transformer |
|---|---|---|
| Core Material | Amorphous alloy (e.g., Fe-based amorphous ribbon: Fe-Si-B-Cu-Nb), thickness 0.02-0.03mm. | Traditional: Cold-rolled silicon steel sheets (0.35-0.5mm thick); optional: Amorphous alloy (energy-saving upgraded version). |
| Core Working Principle | Amorphous alloy has no fixed crystalline structure, resulting in ultra-low hysteresis/eddy current losses (iron loss is 70-80% lower than silicon steel). | Silicon steel has a crystalline structure; iron loss is higher (standard for conventional transformers). |
| Insulation System | Two types:1. Oil-immersed (mineral oil as insulation/coolant, most common);2. Dry-type (epoxy resin insulation, rare but available for special scenarios). | Dry insulation:1. Epoxy resin casting (EP);2. Epoxy resin vacuum impregnation (VPI);3. Non-encapsulated (air insulation). No insulating oil. |
| Energy Efficiency | High (IE3/IE4 level):- Iron loss (no-load loss) is 0.1-0.3% of rated capacity (silicon steel: 0.5-1.0%);- Copper loss (load loss) same as conventional transformers. | Standard version: Medium (IE2/IE3 level, silicon steel core);Amorphous core version: High (same as amorphous alloy transformers). |
| Flammability & Safety | Oil-immersed type: Flammable (risk of oil leakage/fire); requires fireproof measures.Dry-type version: Non-flammable, fire-safe. | Non-flammable, low smoke, no toxic gas emission. Fire safety level: F1/F2 (IEC 60076-11), suitable for indoor/inflammable environments. |
| Protection Class | Oil-immersed: Typically IP23 (outdoor) or IP44 (indoor);Dry-type version: IP54+ (dust/waterproof). | IP44/IP54/IP65 (encapsulated types); non-encapsulated: IP20 (indoor only). |
| Cooling Method | Oil-immersed: Natural cooling (ONAN) or forced oil circulation (OFAF);Dry-type version: Natural air cooling (AN) or forced air cooling (AF). | Natural air cooling (AN) for small capacity (<1600kVA); forced air cooling (AF) for large capacity (>2000kVA). |
| Volume & Weight | Oil-immersed: Larger volume, heavier (due to oil tank/radiator);Dry-type version: Compact, lighter than oil-immersed but heavier than silicon steel dry-type (amorphous core is bulkier). | Compact structure, light weight (30-50% lighter than oil-immersed transformers of same capacity). |
| Noise Level | Lower (45-55dB at 1m, 1000kVA): Amorphous core has lower magnetic noise than silicon steel. | Standard version: Higher (50-65dB at 1m); amorphous core version: Same as amorphous alloy transformers. |
| Maintenance Requirements | Oil-immersed: Regular oil sampling (moisture/acid value 检测), oil change (every 5-8 years), conservator inspection.Dry-type version: Minimal (annual dust cleaning, insulation resistance testing). | Minimal: Annual dust removal, insulation resistance testing (≥100MΩ at 500V DC), no oil-related maintenance. |
| Rated Capacity Range | Oil-immersed: 50kVA ~ 20000kVA;Dry-type version: 30kVA ~ 3150kVA. | 10kVA ~ 25000kVA (encapsulated); non-encapsulated: Up to 10000kVA. |
| Rated Voltage Level | Mainly medium voltage (10kV/20kV/35kV) for power distribution; low voltage (0.4kV) available. | Low voltage (0.4kV/1.14kV) to medium voltage (10kV/35kV); widely used in distribution networks. |
| Application Scenarios | Priority for energy-saving projects:- Grid distribution (urban/rural power grids);- Industrial parks (long-term low-load operation);- Areas with strict energy efficiency requirements (but no fire restrictions). | Priority for fire-safe/indoor environments:- High-rise buildings, hospitals, data centers, subway stations;- Mines, chemical plants (explosion-proof zones with Ex ia/Ex tD certification);- Indoor substations with limited space. |
| Cost | Higher initial cost (amorphous alloy core is 2-3x more expensive than silicon steel); lower lifecycle cost (energy savings offset initial investment in 3-5 years). | Standard version: Lower initial cost;Amorphous core version: Higher initial cost (same as amorphous alloy transformers). |
| Key Standards | IEC 60076-1/60076-14, GB/T 22072 (amorphous alloy core), GB/T 1094 (transformer general). | IEC 60076-11 (dry-type transformers), GB/T 1094.11, GB/T 19044 (epoxy resin dry-type). |
Core Technical Contrasts (Deep Dive)
1. Core Material & Energy Efficiency (Critical Distinction)
Amorphous Alloy Transformers: The amorphous core’s disordered atomic structure eliminates crystalline boundaries, reducing hysteresis loss (main component of iron loss) by 7080% compared to silicon steel. For example, a 1000kVA amorphous alloy transformer has a noload loss of ~80W, while a silicon steel transformer of the same capacity has a noload loss of ~300W. This makes amorphous alloy transformers ideal for longterm lowload operation (e.g., nighttime grid distribution), where noload loss dominates energy consumption.
DryType Transformers: Standard models use silicon steel cores with higher iron loss, but their dry insulation system avoids oilrelated risks. For energysaving needs, manufacturers offer "amorphous core drytype transformers," which combine the advantages of both (low loss + fire safety) but with a higher price tag.
2. Insulation & Safety (ApplicationDriving Factor)
Amorphous Alloy Transformers (OilImmersed): Rely on mineral oil for insulation and cooling, but oil leakage can cause fires or environmental pollution. They require dedicated fireproof oil pits, distance from flammable materials, and regular oil quality monitoring (moisture ≤10ppm, dielectric strength ≥30kV/2.5mm).
DryType Transformers: Use solid insulation (epoxy resin) that is nonflammable and lowsmoke. Encapsulated models (EP/VPI) are dustproof and moistureresistant, making them suitable for harsh indoor environments (e.g., mines, chemical plants) where oilimmersed transformers are prohibited.
3. Structure & Installation Requirements
Amorphous Alloy Transformers (OilImmersed): Bulkier and heavier, requiring a solid foundation (concrete base) and adequate ventilation for heat dissipation. Outdoor installation is common, but indoor installation requires fireproof measures (e.g., firewalls, oil collection tanks).
DryType Transformers: Compact and lightweight, with vertical or horizontal installation options. They can be mounted on walls, floors, or cabinets, making them ideal for indoor substations with limited space (e.g., highrise buildings, data centers).
4. Lifespan & Maintenance
Amorphous Alloy Transformers (OilImmersed): Lifespan ~2025 years (limited by oil aging and core corrosion). Maintenance includes oil sampling (annual), oil change (58 years), and conservator diaphragm replacement (10 years).
DryType Transformers: Lifespan ~2530 years (insulation does not age like oil). Maintenance is limited to annual dust cleaning (especially in dusty environments) and insulation resistance testing (to detect moisture ingress).
5. Noise Performance
Amorphous alloy cores have lower magnetic permeability and less magnetic domain wall movement, resulting in 510dB lower noise than silicon steel cores. For example, a 1600kVA amorphous alloy transformer has a noise level of ~50dB, while a silicon steel drytype transformer of the same capacity has a noise level of ~60dB. This makes amorphous alloy transformers suitable for noisesensitive areas (e.g., residential districts, hospitals) if fire safety requirements are met.
Selection Guidelines
| Selection Criterion | Recommended Transformer Type |
|---|---|
| Energy efficiency (low no-load loss) | Amorphous alloy transformer (oil-immersed or dry-type version) |
| Fire safety (indoor/inflammable environment) | Dry-type transformer (silicon steel or amorphous core) |
| Outdoor installation, no fire restrictions | Amorphous alloy oil-immersed transformer (cost-effective energy saving) |
| Harsh environment (dust/humidity/vibration) | Encapsulated dry-type transformer (IP54+/EP/VPI insulation) |
| Noise-sensitive areas (residential/hospitals) | Amorphous alloy transformer (oil-immersed or dry-type) |
| Limited initial budget | Standard silicon steel dry-type transformer |
In summary, the two types are not mutually exclusive—amorphous alloy
transformers emphasize energy efficiency (core material advantage), while
drytype transformers emphasize safety and environmental adaptability (insulation
system advantage). The "amorphous core drytype transformer" integrates both
advantages but is constrained by higher cost, making it suitable for highdemand
scenarios (e.g., data centers with strict energy efficiency and fire safety
requirements).
The main products include oil immersed transformers, dry-type transformers, power transformers, amorphous alloy transformers, mining transformers, box type substations, high and low voltage switchgear and supporting products
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