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Normal range of oil level for oil immersed transformers

Nov 29,2025

  Normal Oil Level Range for OilImmersed Transformers

  The normal oil level of an oilimmersed transformer is directly related to its load, ambient temperature, and tank structure (e.g., conservator type: diaphragm or expansion tank). Below is the technical specification based on industry standards (IEC 60076, GB/T 1094) and engineering practices:

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  1. Core Reference Basis

  Oil level is measured via the oil level gauge (sight glass) on the conservator (expansion tank), which is marked with temperaturecorresponding scale lines (typically 30°C, 20°C, 40°C, 60°C). The normal range is defined as:

  At rated load and ambient temperature (20°C): Oil level should be between the "20°C" marked line (midscale) and the "40°C" line (upper limit).

  At noload or low ambient temperature (30°C to 0°C): Oil level may drop to the "0°C" or "20°C" line, but must not be lower than the "low oil level alarm threshold" (usually 510mm below the 30°C line).

  At full load or high ambient temperature (40°C to 60°C): Oil level may rise to the "60°C" line, but must not exceed the "high oil level overflow threshold" (10mm above the 60°C line) to avoid oil leakage from the conservator’s breather or relief valve.

  2. Key Limitations & Safety Thresholds

Operating ConditionAllowable Oil Level RangeAbnormal Status & Risks
Normal load (20- rated)20°C ~ 40°C scale lines (conservator gauge)- Below 20°C: Risk of air ingress, insulation aging, or bushing oil shortage.
- Above 60°C: Risk of oil leakage, seal damage, or pressure relief valve activation.
Low load/no load (ambient ≤ 10°C)-30°C ~ 20°C scale linesBelow -30°C: Severe oil shortage; immediately check for leaks or oil loss.
Overload (≤ 120% rated, ≤ 2h)≤ 60°C scale lineExceed 60°C: Stop overload immediately; cool down to normal range.

  3. Supplementary Technical Notes

  Conservator Function: The conservator compensates for oil volume expansion/contraction due to temperature changes. The normal oil level ensures the tank is fully filled with oil (no air gaps) while preventing overflow.

  Oil Level Gauge Types:

  Mechanical gauge: Marked with temperature scales; observe directly during operation.

  Electronic gauge: Outputs oil level signals to the control system; alarms when exceeding normal range.

  Exception Handling:

  Sudden oil level drop: Inspect for leaks (tank welds, valve flanges, bushing base) and replenish qualified transformer oil (same brand/grade) if no leaks are found.

  Abnormal oil level rise: Check for overheating (winding temperature, core temperature) or blocked oil circulation; eliminate faults before resuming operation.

  This range ensures insulation performance (oil as dielectric and coolant) and equipment safety. Always comply with the manufacturer’s technical manual for modelspecific oil level requirements.


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