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Mining transformers are power supply and transformation devices specifically designed for explosion-hazardous environments such as coal mines. Their specifications, models, and parameters must meet special requirements including explosion-proof performance, moisture resistance, and corrosion resistance. Here is a detailed introduction:
Classification and Model Meanings
Mining flameproof dry-type transformers:
Model examples: KSG-2.5/0.66, KBSG-500/6.
Meanings: "K" stands for mining, "S" for three-phase, and "G" for dry-type; "B" indicates flameproof; the numerical parts represent the rated capacity (kVA) and the primary-side rated voltage (kV), respectively.
Mining mobile substations (combined units):
Model example: KBSGZY-630/6.
Meanings: "Z" stands for combined type, and "Y" for mobile type; the numerical parts represent the capacity (kVA) and the high-voltage side voltage (kV), respectively.
Key Technical Parameters
Capacity and Voltage:
Capacity range: From 2.5 kVA to 3150 kVA, covering small-capacity power supplies for electric drills and lighting to long-distance power supplies for large-scale fully-mechanized mining faces.
Voltage levels: The primary-side voltage is mostly 6 kV or 10 kV, and the secondary-side voltage supports multi-stage adjustments, such as 400 V, 660 V, 1140 V, and 3450 V, to match different underground equipment.
Loss Characteristics:
No-load loss: Increases with capacity, e.g., 520 W for the KBSGZY-100/10 model and 5300 W for the KBSGZY-3150/10 model.
Load loss: Ranges from 6100 W to 12500 W, reflecting energy efficiency levels.
Short-circuit Impedance and No-load Current:
Short-circuit impedance: Ranges from 4.0% to 5.5%, affecting the transformer's ability to withstand short circuits and voltage regulation.
No-load current: As low as 0.7% (for models with a capacity of 1000 kVA and above), indicating low-loss core design.
Insulation and Cooling:
Insulation class: Mostly Class H or Class F, ensuring stable operation in high-temperature environments.
Cooling method: Air natural cooling (AN) is predominant, with some models equipped with fans to enhance cooling efficiency.
Protection and Certification:
Explosion-proof certification: Complies with the GB 3836.1-2021 standard, with explosion-proof ratings such as ExdⅠ or ExdⅠ Mb.
Coal mine safety certification: Passes the MA mark certification to ensure compliance with coal mine safety requirements.
Enclosure protection class: Mostly IP54 or IP55, suitable for humid and dusty underground environments.
Typical Model Parameter Table
Model | Rated Capacity (kVA) | Primary Voltage (kV) | Secondary Voltage (kV) | No-load Loss (W) | Load Loss (W) | Short-circuit Impedance (%) | No-load Current (%) | Insulation Class | Cooling Method | Dimensions (L×W×H, mm) | Total Weight (kg) |
---|---|---|---|---|---|---|---|---|---|---|---|
KBSGZY-100/10 | 100 | 10 | 1.2/0.693 | 520 | 1050 | 4.5 | 2.5 | Class H | Air Natural Cooling (AN) | 910×915×600 | 175 |
KBSGZY-500/10 | 500 | 10 | 1.2/0.693 | 800 | 1550 | 4.0 | 1.5 | Class H | Air Natural Cooling (AN) | 2174×1100×1430 | 2960 |
KBSGZY-1000/10 | 1000 | 10 | 1.2/0.693 | 2600 | 6100 | 4.5 | 0.7 | Class H | Air Natural Cooling (AN) | 4300×1175×1715 | 6200 |
KBSGZY-2000/10 | 2000 | 10 | 3.45/1.2 | 4500 | 9700 | 5.0 | 0.7 | Class H | Air Natural Cooling (AN) | 4730×1270×1835 | 9700 |
KBSGZY-3150/10 | 3150 | 10 | 1.2 | 5300 | 12500 | 5.5 | 1.0 | Class H | Air Natural Cooling (AN) | 5460×1340×1735 | 18000 |
Selection Recommendations
Select capacity based on mine scale:
Small mines: Prioritize the KBSGZY-100/10 or KBSGZY-500/10 models for their portability and ease of movement.
Large-scale fully-mechanized mining faces: Recommend the KBSGZY-2000/10 or KBSGZY-3150/10 models for their sufficient capacity and support for long-distance power supplies.
Match voltage levels with equipment:
Underground low-voltage equipment: Select models with secondary-side voltages of 1140 V or 660 V.
High-voltage power supply systems: Select models with primary-side voltages of 6 kV/10 kV.
Select explosion-proof ratings based on safety requirements:
High-gas environments: Confirm the transformer's explosion-proof rating (e.g., ExdⅠ Mb) to ensure compliance with safety standards.
Consider customizing parameters for special environments:
Humid and corrosive environments: Choose materials that are moisture-resistant and corrosion-resistant, and enhance enclosure protection.
Space-constrained environments: Select models with compact dimensions and light weight.
The main products include oil immersed transformers, dry-type transformers, power transformers, amorphous alloy transformers, mining transformers, box type substations, high and low voltage switchgear and supporting products
Add: South Head of Mount Huangshan Road, Liaocheng Development Zone, Shandong, China
Email:sdbyqcj@163.com
Tel: +86 13706354419